Kevin Chilcott

Luthier

REPLACING MOTHER-OF-PEARL DOTS
(The same process is used for Abalone, Clay or Plastic etc)

PAGE 1.

TOOLS & MATERIALS

Above are most of the tools, materials and bits 'n' bobs required.

Hand drill, various drill bits, blade, very small chisel (comes in handy), MOP dots,
superglue (there are many sorts on the market - industrial is best), a small wood block to 
ease the dots in the holes, a sanding stick, various grades of sandpaper from 60 to 320, 
a large sanding block and masking tape always comes in handy.
I think that about covers it..... and Rosewood dust of course - in this case. 
( Ebony dust - if an Ebony Fingerboard.)

WARNING

Most Important..... Wear a dust mask through out the whole procedure.
Mother-of-Pearl Dust is toxic - it's a carcinogen and the relevant precautions must be taken,
and make sure that all the surfaces and tools etc are cleaned properly afterwards.
- OK.


Replacing the 'Standard' size 6mm
(1/4") MOP dots.

Rosewood (or Ebony) Fingerboard

The task is
most easily done while doing a Refret, as in the pix below.
It can be done when the frets are already there, but then the task is rather more tricky : - 
( I'll add this as a section at a later date if possible.)

1.

The new 6mm pieces alongside the ones to be replaced.

 

 

2.

Carefully Hand drilling out the old Pearl to help 'break it up'... using a small drill. 

 

 

3.

Loose pieces can be removed with a blade or similar tool - small chisel if required,
but be careful

 

 

4.

Carefully Hand drilling out undersize (5mm dia) to give a good starting placement for the new piece.....
.....this is a very gentle process that also usually requires 'back-drilling' as well.
This helps prevent 'breaking out' of the rosewood grain around the hole and helps give a smooth base. 
Very Tricky.


On to Page 2...

 

REPAIRING OR REPLACING DAMAGED INLAYS

REPAIR & MAINTENANCE

 

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