Kevin Chilcott

Luthier

REPAIRING BROKEN HEADSTOCKS

Initial Gluing of the Break

 

The crack to be joined must be clean and free from dust, dirt and grease etc.
This may sound like a cliché..... but this is extremely important.

 

A picture of some kit to use for repairing the break.

Above is most of the 'kit' that's needed to glue up this sort of damage.

Glue (I use an aliphatic resin water-based glue), a syringe,
some warm water, a damp cloth, greaseproof paper, a couple
of wood blocks for clamping purposes and some Cam clamps.

WARNING - If an epoxy resin type adhesive or '2-pack' is used there is No
Chance of redoing it if you make a mistake. Once done - you're stuck with it !

 

A picture of the rear of the headstock after glue has been applied.

Now I have a secret - well not anymore, of how to get glue into a deep crack.....
by using a 'clean' air supply blown in by a compressor.
Please note
- It must be clean with No in-line oiling system which can contaminate the air.
Warning - Glue can fly absolutely anywhere if you do this, so Be Careful.

 

A picture of one side of the headstock after glue has been applied.

A lot of glue can be used as it can be easily wiped away with a damp cloth.....
but the glue must get to all parts of the joint.

 

A picture of the other side of the headstock after glue has been applied.

So far, so good.

NEXT STAGE - CLAMPING UP

BACK TO REPAIRING A BROKEN HEADSTOCK

REPAIR AND RESTORATION


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