Kevin Chilcott

Luthier

REPAIRING BROKEN HEADSTOCKS

Clamping Up

Once the break has been 'glued', it can be initially be 'clamped' together by hand and the excess glue will squeeze out.

 

Glue squeeze out from break viewed from the back.

The excess glue has to be wiped away with a damp cloth and then the break can be clamped up.

 

Initial clamping of the break.

Before clamping, some greaseproof paper needs to be placed on either side of the head around the break, then a chipboard block placed on top and below. The greaseproof prevents the 'clamping blocks' sticking to the guitar. On the head-face side I use a bit of cloth over the greaseproof as well, which further protects the surface of the head.
Once in place, an initial clamp will hold all the bits and pieces in place before the other clamps are offered up.

 

All clamped up.

For this job, 4 clamps are ideal.
The only real problem here is that you cannot see the break at this point, so before using the greaseproof, blocks and clamps, you must make sure that the headstock surface either side of the break will line up and come together when the clamps are tightened.
Much of this is essentially down to experience.

 

All clamped up.

Final adjustments can be made to the clamps, any further glue 'squeeze out' can be removed and then the job can be left to dry overnight.


NEXT STAGE - CHECKING THE INITIAL REPAIR

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